SmartGen Controller Parts

SmartGen Controller Parts for Diesel Generators

SmartGen (Zhuhai SmartGen Technology) is China’s leading manufacturer of generator controllers, providing reliable and cost-effective control solutions for diesel generator sets worldwide. SmartGen controllers are known for their user-friendly interface, comprehensive protection features, and excellent value. At Huaquan Power, we supply a full range of SmartGen controller parts for HGM6120, HGM6110, HGM6400, and HGM7200 series controllers.

Controller Modules

  • HGM6120 — Auto mains failure (AMF) controller with LCD display, comprehensive engine protection, and configurable start sequences
  • HGM6110 — Auto start controller for manual and remote start applications with engine monitoring and protection
  • HGM6400 — Advanced AMF controller with larger LCD, more configurable I/O, and enhanced communication features
  • HGM7200 — Multi-set synchronizing and load sharing controller for parallel operation applications
  • HGM1700 — Compact auto-start controller for basic gen-set applications with LED indicator display

Display and Interface Parts

  • LCD Display Modules — Replacement LCD screens for HGM6120, HGM6110, HGM6400, HGM7200 controllers
  • LED Display Modules — LED indicator panels for HGM1700 and HGM1800 series
  • Keypad Overlays — Membrane keypad replacements for controller front panels
  • Panel Mounting Frames — Mounting bezels, gaskets, and hardware for control panel installation
  • Configuration Cables — USB and RS232 programming cables for PC software connection

Communication Modules

  • RS485 Communication Modules — Modbus RTU communication modules for SCADA and BMS integration
  • Ethernet Modules — Modbus TCP and SNMP network communication for remote monitoring
  • GSM/SMS Modules — Cellular communication modules for remote alarm notification and control
  • CAN Bus Modules — J1939 CAN bus interface for engine ECU communication
  • Wi-Fi Modules — Wireless connectivity modules for local and remote monitoring

Sensors and Senders

  • Oil Pressure Senders — Resistive oil pressure sensors compatible with SmartGen controller inputs (10-180 ohm)
  • Coolant Temperature Senders — Thermistor and resistive temperature senders for cooling system monitoring
  • Speed Magnetic Pickups — Magnetic speed sensors for engine RPM detection
  • Charge Failure Sensors — Alternator charge voltage monitoring sensors
  • Fuel Level Senders — Tank fuel level sensors for fuel monitoring and low-fuel alarms

Synchronizing and Load Share Components

  • HGM7200 Sync Modules — Synchronizing controllers with auto sync, load share, and power management
  • Sync Check Relays — Synchronizing verification relays for safe paralleling operations
  • Load Share Modules — kW and kVAR load sharing modules for multi-set parallel operation
  • Power Metering — CT and PT input modules for accurate power measurement and protection

Wiring and Installation Parts

  • Wiring Harnesses — Pre-fabricated wiring looms for SmartGen controller connections
  • Terminal Connectors — Screw terminal blocks and connector assemblies for field wiring
  • Panel Mounting Hardware — Mounting brackets, cutout templates, and fastening hardware
  • Surge Protection Devices — Input protection devices for controller reliability in harsh environments

Frequently Asked Questions

1. What is the difference between HGM6110 and HGM6120?

The HGM6110 is an auto-start controller that starts the generator on remote signal or manual command. The HGM6120 adds automatic mains failure (AMF) capability, continuously monitoring utility power and automatically starting the generator and transferring load when mains fails. Both share similar engine protection features.

2. Can SmartGen controllers synchronize multiple generator sets?

Yes, the HGM7200 series supports automatic synchronization, kW/kVAR load sharing, and power management for up to 32 generator sets in parallel. It also supports paralleling with the utility mains for import/export control applications.

3. What software is used to configure SmartGen controllers?

SmartGen controllers are configured using the SmartGen Configuration Software (free download from SmartGen website) connected via USB cable. The software allows parameter setting, I/O configuration, alarm thresholds, and communication setup. We can also pre-configure controllers to your specifications before shipment.

4. Are SmartGen controllers compatible with different engine brands?

Yes, SmartGen controllers are compatible with all major engine brands including Cummins, Perkins, Volvo, MTU, Yuchai, and Weichai. They support both mechanical and electronic (ECU) engines via CAN bus J1939 communication or traditional analog sensor inputs.

5. What is the warranty on SmartGen controllers and parts?

SmartGen controllers carry an 18-month manufacturer warranty from the date of shipment. Our replacement parts and accessories come with a 12-month warranty. Extended warranty programs are available for OEM and volume customers.

Contact Us for SmartGen Controller Parts

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